FLAME ADJUSTMENT WELDING

Flare Adjustment.

(1) Torches should be lighted with a friction lighter or a pilot flame. The instructions of the equipment manufacturer should be observed when adjusting operating pressures at the gas regulators and torch valves before the gases issuing from the tip are ignited.

(2) The neutral flame is obtained most easily by adjustment from an excess-acetylene flame, which is recognized by the feather extension of the inner cone. The feather will diminish as the flow of acetylene is decreased or the flow of oxygen is increased. The flame is neutral just at the point of disappearance of the "feather" extension of the inner cone. This flame is actually reducing in nature but is neither carburizing or oxidizing.

(3) A practical method of determining the amount of excess acetylene in a reducing flame is to compare the length of the feather with the length of the inner cone, measuring both from the torch tip. A 2X excess-acetylene flame has an acetylene feather that is twice the length of the inner cone. Starting with a neutral flame adjustment, the welder can produce the desired acetylene feather by increasing the acetylene flow (or by decreasing the oxygen flow). This flame also has a carburizing effect on steel.

(4) The oxidizing flame adjustment is sometimes given as the amount by which the length of a neutral inner cone should be reduced, for example, one tenth. Starting with the neutral flare, the welder can increase the oxygen or decrease the acetylene until the length of the inner cone is decreased the desired amount. See figure 11-1.